Operators Manual For Jcb 722

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Jcb 722 fastrac service repair manual sn:0083111. 1. Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. World Class Customer Support 9803/7170-05 Publication No.

Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377 Service Manual Articulated Dump Truck - 722 Section 1 - General Information Section 2 - Care and Safety Section 3 - Routine Maintenance Section B - Body and Framework Section C - Electrics Section E - Hydraulics Section F - Transmission Section G - Brakes Section H - Hydraulic Steering Section K - Engine Section S - Suspension. Section 1 - General Information 1 - 0 1 - -04 Page left intentionally blank.

Page No.Contents Section 1 - General Information 1 - i 1 - i Identification Vehicle Identification. 1 - 1 Vehicle Identification Plate. 1 - 1 Explanation of the Vehicle Identification Number (VIN). 1 - 1 Unit Identification. 1 - 1 Torque Settings Zinc Plated Fasteners and Dacromet Fasteners.

1 - 3 Introduction. 1 - 3 Bolts and Screws. 1 - 3 Service Tools Numerical List Section B - Body and Framework. 1 - 7 Section B - Body and Framework. 1 - 8 Numerical List Section C - Electrics. 1 - 11 Section C - Electrics. 1 - 12 Numerical List Section E - Hydraulics.

1 - 13 Section E - Hydraulics. 1 - 15 Numerical List Section F - Transmission. 1 - 18 Section F - Transmission. 1 - 19 Numerical List Section K - Transmission.

1 - 22 Section K - Engine. 1 - 23 Sealing and Retaining Compounds Sealing and Retaining Compounds. 1 - 24 Towing General. 1 - 25 Preparation for Towing.

1 - 25 Hydraulic Hoses Connecting/Disconnecting. 1 - 27 Venting Hydraulic Pressure. 1 - 27 Connecting the Hoses. 1 - 27 Disconnecting the Hoses. 1 - 27 Hydraulics Hydraulic Contamination. 1 - 29 Hydraulic Fluid Quality.

1 - 29 Effects of Contamination. 1 - 29 Cleaning Operation.

1 - 29 Procedure. 1 - 29 Contamination Standards. 1 - 29 Filters.

1 - 29. Page No.Contents Section 1 - General Information 1 - ii 1 - ii. Section 1 - General Information 1 - 1 1 - -04 Identification Vehicle Identification Vehicle Identification Plate Your machine has an identification plate 1T, mounted on the left side of the machine as shown.

The serial number of the machine and its major units are stamped on the plate Fig 1. Explanation of the Vehicle Identification Number (VIN) The serial number of each major unit is also stamped on the unit itself. If a major unit is replaced by a new one, the serial number on the identification plate will be wrong. Either stamp the new number of the unit on the identification plate, or simply stamp out the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered. The machine and engine serial numbers can help identify exactly the type of equipment you have. Unit Identification The engine serial number is stamped on a plate 2Y, which is fastened to the left side of the cylinder block.

SLP 722 3 E 537000 A B C D E A World Manufacturer Identification SLP = JCB B Machine Model 722 C Year of Manufacture P = 1993 V = 19971 = 2001 R = 1994 W = 19982 = 2002 S = 1995 X = 19993 = 2003 T = 1996 Y = 20004 = 2004 433270-C1 T D Manufacturing Location E - England E Machine Serial Number 0570-C1 Y. Section 1 - General Information Identification Vehicle Identification 1 - 2 1 - -04 The Transmission serial number is stamped on a plate 3Z, located at the bottom front of the transmission unit, as shown. Z. Section 1 - General Information Torque Settings Zinc Plated Fasteners and Dacromet Fasteners 1 - 3 1 - -04 Torque Settings Zinc Plated Fasteners and Dacromet Fasteners T11-002 Introduction Some external fasteners on JCB machines are manufactured using an improved type of corrosion resistant finish. This type of finish is called Dacromet and replaces the original Zinc and Yellow Plating used on earlier machines.

The two types of fasteners can be readily identified by colour and part number suffix. Fastener Types ( T 1-3). Fastener Types Note: As the Dacromet fasteners have a lower torque setting than the Zinc and Yellow fasteners, the torque figures used must be relevant to the type of fastener. Note: A Dacromet bolt should not be used in conjunction with a Zinc or Yellow plated nut, as this could change the torque characteristics of the torque setting further.

For the same reason, a Dacromet nut should not be used with a Zinc or Yellow plated bolt. Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification. Note: Dacromet bolts, due to their high corrosion resistance are used in areas where rust could occur. Dacromet bolts are only used for external applications. They are not used in applications such as gearbox or engine joint seams or internal applications.

Bolts and Screws Use the following torque setting tables only where no torque setting is specified in the text. Note: Dacromet fasteners are lubricated as part of the plating process, do not lubricate. Torque settings are given for the following conditions: Condition 1 – Un-lubricated fasteners – Zinc fasteners – Yellow plated fasteners Condition 2 – Zinc flake (Dacromet) fasteners – Lubricated zinc and yellow plated fasteners – Where there is a natural lubrication. For example, cast iron components Verbus Ripp Bolts Fig 4. Torque settings for these bolts are determined by the application. Refer to the relevant procedure for the required settings. Fastener Type Colour Part No.

Suffix Zinc and Yellow Golden finish 'Z' (e.g. 1315/3712Z) Dacromet Mottled silver finish 'D' (e.g. 1315/3712D).

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Section 1 - General Information Torque Settings Zinc Plated Fasteners and Dacromet Fasteners 1 - 4 1 - -04 Table 2. Torque Settings - UNF Grade 'S' Fasteners Table 3.

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